Please familiarize yourself with the operation of your winch before using it. Non-skid footwear is recommended. The design of the model's housing is weather-resistant and high-impact. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Keep clear of wire rope, hook, and load while winching. Just imagine how good quality their products are if the military uses them. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Or trade for a new Apex 5500 long drum winch or equivalent. Stay alert, watch what you are doing and use common sense when operating. Mounting Plate: 3. This powers the winch only and is rechargeable. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Allow to drain and dry. Specifications Attach the red Battery Cable to the Circuit Breaker. In case it slips or breaks, it will "whiplash" along this line. For using wireless remote, attach the remote controller switch to the solenoid. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Here are some of the top eye-catching pros of this product. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. To use the wired remote, attach the remote cable to the remote socket on the control box. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The first time was on warranty. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Connect the black cable from the batterys negative side to the winch. If unreadable or missing, contact Harbor Freight Tools for a replacement. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Circuit Breaker: Benefits Of Badland Winches: Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. The illustrations to the right show how a kink forms. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. This is a kinked wire rope that has been straightened out. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Take extra caution in every winching situation. Also go over some things th. The relay clicks when the out switch is Activated. This is especially important before rigging, installing, free spooling, or servicing. Do not disengage clutch under load. I did not see replacement cable for zxr-5000. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Drill holes appropriate for the hardware at the marked locations. Mounting the Winch. Disconnect the Pendant Controller when not in use. The sharp borders help the cable from getting damaged. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Thank You If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Connect the black ground battery cable directly to the batterys negative terminal. I cant find anyone that has them, can anyone help, thanks. Therefore, winch has an exceptional load limit of 12000 pounds. We are in the process of making one similar for Badland winch 12000 parts as well. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Badland 63769 ZXR 9000 lb. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Install the winch using hardware specified on the specification chart. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. The build of the fairlead is stainless steel. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. This can accommodate any winch line with a thickness of 5/8 inch and thinner. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Save my name, email, and website in this browser for the next time I comment. Attach the black Battery Cable directly to the negative terminal of the battery. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. A road alligator jumped up and took out the controller box. Winch Cover: 5. Do you know where I can purchase one? do you have a replacement motor for 3500lb winch sku68145? Hundreds of different brands use the same parts. Hello, One side of the spooler broke ,all the way around the center and dislodged. Click the green button to print the entire article.To print the original version of the document - click the blue one. Email our technical support at: productsupport@harborfreight.com. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Only winch with the winching vehicle s transmission in neutral. Your email address will not be published. The company focuses on the customer experience that this product provides. Do not wear loose clothing or jewelry, as they can be caught in moving parts. We hope these videos help inform your tool-buying decisions. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Engage clutch before starting. Synthetic ropes are lighter and flexible than steel cables. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. (Wire rope enters/exits at the bottom.). I do a review and install some new parts. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Is there a replacement part to fix this ?? if abnormal noise or vibration occurs, have the problem corrected before further use. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. But this is a constant danger for all off-road drivers out there. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. All the mounting hardware is included. Extra Rope or Wire: 4. If not available , then a new controller from another winch could work. They are very popular and have been a default for 44 vehicles. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Since there are no 3000 lb winches listed, which electronics should I try? All connections must be tight and clean. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Battery weak, recharge. I handle the research side of things here as well as product selection for gear reviews. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. The listed breaking point is 4600 lbs. Apply 12 volts to coil terminals directly. Any uncovered wires may be the cause of a short circuit. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. The wireless remote controller box will act as a receiver for the wireless remote. The same thing happened to my replacement winch. Like the previous one, connect the black, red, and yellow cables with the winch. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Best Badland Winch Remote For Replacement. Please read our review on this wired remote switch. I could try using a controller from another brand. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Press the ON/OFF button for 3 seconds to activate the wireless remote. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure.
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